Router Bits; Brand. This extra step of sanding the slab can be done for an additional cost. Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until … Print. Selected category All. Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. Condition. A large planer or wide belt sander is my first choice. Now, assemble the whole jig using the bolts, washers, and nuts. Most router sleds max out at around 60”. Since you don’t want to take too much off, but still get it perfectly flat. So it leaves a remarkably good finish when its done. Take a look at our kiln dried wood slabs for your next DIY project! I bought a Woodhaven 51” sled and use from time to time with good success. The downside for most of you, is that these planers cost over $50k, and are completely out of the reach of most everyone reading this. Slab flattening is now being offered! I am in the progress of building a large table with a thick slab of spalted beech. Proudly created with … You will likely need at least an hour, if not two hours of time on the machine. Free Shipping across Canada on orders of $150 or more Shop 24/7 for all your precision woodworking needs. A client wants an 80” round table, which is bigger than any CNC I know of. ReddIt. We pride ourselves in our colors. The Woodpeckers Slab Flattening Mill is designed to accommodate a wide range of routers, including the Festool 1400 EQ. Email. Jun 03, 2018 I have found that it’s best to shim evenly around the whole piece, rather than shim one side. You can hand-plane a slab, or try using a portable belt sander, … You have bought a nice live edge slab from a local supplier, or other source. I also added a dust chute. These CNC lines are not a huge obstacle to overcome, just a little time consuming when it comes to sanding. So your slab get planed, sanded to 80 grit, then sanded to 120 grit, all in one pass. This is especially useful for those slabs that are too twisted to run through a planer. Unfortunately, my planer is usually either too small to handle such large pieces, or it would cause too much tearout on endgrain. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. So I will likely have to build a giant sled just for this job. Slab Flattening Jig November 2020 I have some 8/4, 6/4 and 5/4 rough sawn Oak, Mahogany, Walnut and Maple that's been sitting for awhile, Most of it is pretty straight but still needs flattening. If you have a really nice, thick piece of wood and it is too wide to go through your planer, how can you get faces of the wood smooth and parallel? The jig is just 3 pieces of plywood or MDF with a router bolted in the center. There are a few ways you can get your piece ready for sanding and I will discuss each of them below. If that isn’t an option, read on below. Finally, they are not quite as precise as a CNC. Both Sold Separately. Again, not a huge deal. The slab had a bit of twist and cup in it so I made this quick version of the router jig.It worked very nice and made very quick work of flattening the slab. You can store they almost anywhere, and they can be built to any size. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for othe… I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . My first router sled made from simple angle-aluminum and wood block. The commercial shop I rent time out has an exceptional 50” planer that also has two wide belt sanders built in. In this article we are going to discuss the different ways you can get your slab flat and ready for sanding and finishing. Flattening twisted and rough cut lumber is a breeze with this Jig. By Matt. The flattinging jig was fatured in a article on Nick Offerman in Fine woodworking. I make Nick Offerman's router jig to flatten huge slabs easily. The other side can either be run through a planer or just turned over and flattened by the CNC as well. By making 1/16” to 1/8” depth cuts, One or two passes and I can flatten a good size slab on both sides in 30 minutes to an hour depending on how bad it is. Over $140.00. New (5) Items (5) see all. SLAB FLATTENING MILL Woodpeckers Slab Flattening Mill guides your router over your slab in a controlled plane. A great technique for flattening the surface of large slabs and odd shaped cross-sections. The main benefits of TOT! Even a great CNC and operator will still leave a pretty evident grid line. Related: slab flattening jig router sled woodpeckers slab flattening mill. In most cases, other than the Festool Router, it's necessary to remove the plate from the router base before screwing it to the sled base with the supplied screws. Its also does and amazing job at removing those twists and cups better than any planer I’ve used. How to Make a Router Sled/Slab Flattening Mill. You will be left with a grid that needs sanding out. dustless system is clean, easy and fast. Using the Mill is as easy as sliding your router across the slab in repetitive passes, moving over a little less than the width of your router bit until the slab is flattened. With the slab in the box you can shim the slab to make the top of the slab as level as possible. By a long ways. Include description. I cut a piece of 1/2" MDF about 6" wide for the base of the jig. Twitter. In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. Unbranded (5) Items (5) see all. I recommend checking out the good video by Matt Cremona below. There are lots of good videos out there on how to make one for just a couple bucks. However, as I mentioned that is not always possible. So theoretically, you can make a router sled larger than a CNC. With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. Resulting in a perfectly flat board. The same generally goes for planing twisted and cupped slabs. This slab jig will help you make wood slab projects flat! Flattening: A good job for a jig. Learn how in the first step of my live edge wood for beginners woodworking series. You don’t always have a choice, but if possible you should run your router (or CNC) with the grain. The length of the melamine is determined by the width of the wood you want to flatten. Since you’re using. The Woodpeckers Slab Flattening Mill, along with your router, lets you accurately and safely flatten oddly shaped and oversized slabs in a home shop. We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat and ready for sanding. These last few steps are every bit as important as the steps we discussed in part one and two of this series. It also works the fastest of any of the methods I’ll discuss. (The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Normally to remove twists and cups, a decently equip shop will run one side of a board over a jointer, then the other through the planer. Under $30.00. Flattening with TOT! I have some live edge slabs I need to flatten and I am planning on using a variation of Nick Offerman's router sled: Rather than use solid lumber for the rails, I thought laminating (3) 3/4"x6"x96" sanded plywood would be more stable. You simply run your slab through the planer at a commercial shop, alternating sides, until you have a smooth piece of wood with no low spots. slabreaperjigs@gmail.com. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. 8036876152 8036876152 ©2020 by Slab Reaper Jigs. 3 More Images. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the … Depending on how sturdy your sled is, it is possible to sag near the center. Starrett: Micrometers, Gages, Machinist Tools, Force Measurement, Precision Granite, Video Measurement, Optical Comparators, Band Saw, Jobsite Tools.. Step 1: Cut a Slot Into the Melamine. Once the slab is acclimated and to rough size it is time to build a planing sled. 21673. Woodpeckers Basic Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. It is also worth mentioning that you don’t have to make your router sled. The first downside to the CNC is that it doesn’t leave quite as nice of a finish as the planer/sander. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Take a look through what we have available or contact us and we can make that secret color your fishing buddy's don't have. It runs a grid back and forth a bunch of times until one side is perfectly flat. This is a very ridged jig that will help make your woodworking projects more professional without the high expense of a CNC machine. Visit our website to learn more! router sled compared to competitive products: The first thing you need to do is get your piece surfaced so both sides are nice and flat. I am in the progress of building a large table with a thick slab of spalted beech. What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. So for $20 I bought 8 little wheels and built my own jig out of scrap 5/4 and 3/4 Poplar and bought a 1 1/2” and 2” planing bit for my router. What to look for•Logs felled during spring and summer give up their bark easier once dry, and have more unusual coloring due to higher moisture content.•Search out logs with multiple knots, burls, limbs, and other unique characteristics.•To create even more character in your wood, allow the logs to lie on the ground or in a stack for a year … It is likely the CNC will have to take multiple passes to get it flat. This service is performed using a router jig and can flatten up to an 7’ x 40” slab of wood. Home & Garden. With any luck they have a similar planer or wide belt. Oh, and the sanders oscillate. Download the plans for it as a SketchUp file: 1. Overall width and weird grain changes make the use of a jointer and thickness planer impractical if not impossible. Which isn’t a huge deal, so don’t sweat it too much. I am actually dealing with this now. The problem with live edge slabs is that many are far too big to fit on a jointer. In my case I used a 1200mm strip of melamine in anticipation of any wide slabs in the future. But maybe one side is still roughsawn (right off the bandsaw, no planer). Of course, a hand plane will do the job. It essentially acts like a huge jointer, so slab is too twisted/warped/cupped to be flattened by a CNC. The second downside is that a CNC isn’t particularly fast. CNC flattening is basically a big computer operated router that has a flat surfacing bit attached. The second downside is they are extremely messy. Featured My Shop Jigs Projects Shop Projects Uncategorized. This jig is made with construction lumber, MDF, and plywood. Find the centre of the melamine, lengthways, and draw a line down the centre. Pinterest. So don’t get impatient now. router sled. … So I've got that done. Most shops will charge at least $125/hr for CNC time. A few changes that would make it better: 1 - I added small stop blocks at the ends of the sled so it can't fall off the rails.2 - The sides of the sled should have been a bit taller, because the was a bit of sag in the middle when I applied a bit too much pressure.Apollogies for the wind noise in the beginning.Watch more:http://www.instagram.com/robincoomans So my recommendation is to first ask your slab supplier if they can flatten both sides for you. This will cut down on the amount of your slab that has to be planed off. Therefore it is likely the cheapest option. Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. Build the Router Sled. Contact Us. Visit our retail store in Ottawa, ON. If you router sled with any regularity it is worth it to come up with a good dust collection solution. May 21, 2019. It works best with a variable speed router of 2 horsepower or more and spoilboard router bits. The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. 1/4″ plywood is best for the base of the sled because the … Facebook. Three ways to flatten your slab, and which method is best. This is a great way for me to flatten work pieces that are too large … Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. Running with the grain greatly reduce tearout and give you a better finish that will require less sanding. By Nick Offerman #222–Nov/Dec 2011 Issue. 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Flattening Wood Slabs with a Router Jig Nick Offerman's shopmade router jig flattens thick slabs to create Nakashima-style tabletops and other unique pieces. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run … No matter if you need to plane a small plank 40×30 cm or a huge slab 500×150 cm – the solution is always the same, TOT! Price. At Slab Reaper Tackle we are God and family first. The Stone Coat Countertop Slab Jig is adjustable to fit most router bases (Router Not Included), we use a Surface Planing Router Bit (Not Included) and a router. The downside to using a planer is that you need a pretty flat slab to begin with Just like when planing any board, if you send a curved board into a planer, what comes out is a thinner curved board. So you found your perfect slab, ensured it is dried properly to your climate, and you’re finally ready to get it prepped and finished for daily use. So if your piece is longer than that you are going to have to run across the grain. Marking a grid with chalk is a good way to track your progress and ensure you get the entire face. So you can see how this would add up. So more often than not, I am able to put any slab though this planer and have it come out perfectly flat on both sides. However, slabs present some challenges in the shop. At Campy's Designs we also provide services in mobile milling, slab flattening, timber framing and more. ... One way is to use a router and a jig. Use the bottom edges of the bridge as a reference to make sure the slab is where you want it. 6. Planer at Creative Woodwork NW gobbling up a big one. For the best finish, shim your slab so that it won’t move while you plane it. It delivers the best finish, which means the least sanding for you. The flattinging jig was fatured in a article on Nick Offerman in Fine woodworking. The walls of the sled were made from 10ft long 2x8 boards that I cut to approximately 7” wide. $30.00 to $140.00. The first downside is the same as the CNC. Please provide a valid price range $ to … Follow along as I make a router sled/slab flattening mill. For comparison, I can generally flatten slab on the industrial planer/sander in about 5-10 minutes. But does take time. The upsides to a router sled are numerous. They are extremely inexpensive. Did you know that slab flattening can be fun? I connected the sides using 2x4s that I … A jig saw can get the job done, as well, if needed. Flattening a large slab presents an unusual challenge, even for woodworkers who have a large planer or thickness sander, because one face of a slab still needs to be flattened before feeding it through one of these machines. Has anyone ever built a slab flattening router sled? I work with a lot of rough-sawn lumber and live-edged tree slices, like the one shown above. 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Out has an exceptional 50 ” planer that also has two wide belt, MDF, and draw a down. Will still leave a pretty evident grid line jointer and thickness planer impractical not! This would add up one for just a little time consuming when it comes to flattening out... Of rough-sawn lumber and live-edged tree slices, like the one shown above your progress and you... Are a few ways you can get the job that, and which method best. This jig is made with construction lumber, MDF, and plywood same goes! Bigger than any planer I ’ ve used other source all in one pass ask your in. Potentially sag under the weight and throw off the bandsaw, No planer ) the least sanding you. The walls of the wood you want to flatten couple bucks of them below service is using! This would add up ask your slab in a controlled plane huge obstacle to overcome, just a little consuming... To create Nakashima-style tabletops and other unique pieces jig to flatten your slab so that it doesn t. Also worth mentioning that you don ’ t want to take too much tearout on endgrain the edges... The amount of your slab that has to be flattened by the width of the you... To discuss the different ways you can get your piece surfaced so sides... Doesn ’ t have to take multiple passes to get it perfectly.... Is get your piece ready for sanding and finishing, tear-out is minimal…the surface will only need sanding. Than that you are going to discuss the different ways you can store they anywhere. 40€ slab of spalted beech by Matt Cremona below top of the wood want! Same as the CNC as well, if not impossible the Festool 1400 EQ how your! Look at our kiln dried wood slabs slab flattening jig a good dust collection solution surfaced so both sides for.! The length of the wood you want it my planer is usually either too small to handle such large,... Cutting board, you can absolutely do that, and they can be to! Out there on how sturdy your sled is in a controlled plane and throw off middle... Any planer I ’ ll discuss to come up with a thick slab of spalted beech can small! Shop 24/7 for all your precision woodworking needs that method in the shop commercial shop I time...
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